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PROJECTS

The Technological Revolution Behind the 300% Efficiency Breakthrough of Fully Automatic Tape Production Lines

We have completed the strategic upgrade of our third-generation intelligent adhesive tape production line.‌ By introducing Germany's BOPP film precision coating system and Japan's Mitsubishi AI vision quality control devices, we achieved breakthroughs in three core indicators:

Key Performance Data of Intelligent Production Line
▶ ‌Production Speed:‌ From 120 m/min → 380 m/min (316% efficiency improvement)
▶ ‌Changeover Time:‌ Specification switching reduced from 45 min → 6.5 min (85% time savings)
▶ ‌Yield Rate:‌ 99.2% passing ISO 9001:2025 Zero-Defect Certification

Technical Upgrade Highlights

Nanoscale Coating Control

  • Switzerland's MBT tension system limits adhesive thickness variation to ±0.3μm

  • Material waste reduced by 19% per roll (1000m)

AI Real-Time Monitoring

  • 14 industrial cameras enable 360° surface defect detection

  • Automatic defect rejection speed reaches 0.25 seconds/piece

Digital Twin System

  • Virtual production line simulates parameters in advance

  • New product trial cycle compressed from 7 days to 8 hours

Customer Validation
The first 500,000 rolls of customized 3M-948 series tape for a Global TOP 5 e-commerce packaging supplier were delivered 11 days ahead of schedule. "Post-upgrade, the emergency order response speed fully matches our JIT requirements," emphasized the client's Supply Chain Director during inspection. The line has now commenced mass production of special adhesive tapes for Tesla auto parts.

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